Logistics/Asset Management

PQ Corporation

PQ Corporation is a global producer of silicate, zeolite, and other performance materials serving the detergent, pulp and paper, chemical, petroleum, catalyst, water treatment, construction, and beverage markets

Main Issue: Finished Goods Tracking & Shipping Errors

  • Reduce search time and cycle count requirements
  • Reduce shipping errors
  • Lost product costs
  • Needed: Real-time visibility and traceability between buildings on PQ Campus and lower error rate on shipped FGs

Solution: Mojix + Vizix

  • Passive tags on vehicles
  • DDD (Dock Door Discrimination) to detect vehicle leaving and entering the facility
  • Solar powered readers and antennas on storage lot service roads

Honda

Honda Manufacturing of Indiana holds vehicles awaiting repair or final inspection in storage lots. Anywhere from 1,000 to 30,000 vehicles stored.

Main Issue: Tracking Stored Vehicle

  • Productivity
  • Lost product costs
  • Needed: Cost effective Real-time Location System (RTLS)

Solution: Mojix + Vizix

  • Passive tags on vehicles
  • DDD (Dock Door Discrimination) to detect vehicle leaving and entering the facility
  • Solar powered readers and antennas on storage lot service roads
  • Using GPS and RFID to locate items in large outdoor yards

Mazda

Mojix provides Mazda Motor Logistics Europe with a robust RFID solution to mange more than 75,000 parts at their European distribution center.

Main Issue: Returnables

  • Manual processes
  • Slow registration step
  • Traceability issues
  • Mistakes

Solution: Mojix + Vizix

  • Error when wrong cages are loaded
  • Returnable assets assigned to dealer
  • Cage returns are accounted for

Scania

Intelligent Proof of Delivery

Scania Parts Center Opglabbeek – Belgium
120,000 m2 warehouse space
More than 100,000 parts
600 workers
26,500 order lines/day
1,200,000 packaged/year (150, 000 Export)

Main Issue

  • Export shipping requires near to 100% accuracy
  • Accuracy of barcode hand scanning is low
  • 15% of the packages are loaded manually

Solution: Mojix + Vizix

  • Loading time reduced
  • Passive RFID Tags encoded directly by WMS
  • Reduced labor from 2 loaders to 1
  • Loading accuracy is > %99.86